Operation instruction for suspension 2x14ton bogie axle

Short Description:

Preparation before installing

Check the joint face of each part for Suspension, clean up sundries, such as dirt & burrs.

Installation of the Trunnion Block Assembly & Leaf Spring Assembly

1.Put the leaf spring assembly on the Trunnion block; align the recess of Trunnion block with the bottom of Leaf spring assembly, meanwhile align the positioning cylinder of Leaf spring central Bolt with positioning hole of Trunnion block.
2.Put the top plate on the Leaf spring assembly, and then insert the U-bolt (M36-8.8). If the U-bolt is out shape, please install it after regulating (the screw thread & surface of U-bolt must be protected well by soft bolster when you regulate it. If there is scratch for the surface, maybe it will be occurred crack).
3.Tighten the Nut (M36-8) crisscross by several times to Rated Torque Value. Nut tightening Torque: M36-8.8 M=1555N.m


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operation instruction for suspension938

Installation of the Leaf spring assembly and Axle assembly
Put the Plate (note: the direction of recess as the arrow shown) on the spring seat which is welded on the axle, then install the Leaf spring assembly.
operation instruction for suspension1151
Cover the grease with inside of spring housing uniformly, then install the spring cushion into spring housing; and cover the grease with inside of spring cushion for 3-5mm thickness, then set it on the leaf spring assembly, install the leaf spring on the axle assembly after aligning each hole.

operation instruction for suspension1449 operation instruction for suspension1450

Align the U-bolt (M24-10.9) with the recess of spring housing and each hole, and then insert it. If the U-bolt is out of shape, please install it after regulating (the screw thread & surface of U-bolt must be protected well by soft bolster when you regulate it. If there is scratch on the surface, maybe it will be occurred crack).

Tighten the Nut (M24-10) to the U-bolt (M24-10.9) crisscross on the spring seat of Axle by several times, and then tighten the Nut (M24-10) crisscross by several times to Rated Torque Value.
Nut tightening Torque: M24-10.9 M=700N.m
Tighten the hub cap which is near the Trunnion Block with special spanner or sleeve to Rated Torque Value.

Tighten Torque <=12 ton M=700N.m
>=14 ton M=800N.m

Measure the wheel base between two Axles with self-ordained special measure tools, the tolerance between two Axles of one set of Suspension is no more than 6mm, if it’s over the rated tolerance, it must be re-adjusted and then assemble it again. (if the friction between the spring cushion of the spring tension casing and leaf spring is too large, Using a clamping vise, press the spring ends together and measure them. Height of the leaf spring plus top wall thickness of spring cushion must correspond to internal height of spring housing. Should add the thin rubber mat in the spring tension casting to balance the friction.)

We can provide more details by contact FOSHAN MBP AUTO PARTS CO., LTD.

FAQ

Q1. What is your terms of packing?
A: Generally, goods are sealed in ploy bags and packed in cartons and pallet or wood cases.

Q2. What is your terms of payment?
A: T/T (deposit + balance before delivery). We'll show you the photos of the products and packages before you pay the balance.

Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF.

Q4. How about your delivery time?
A: Generally, it will take 25 to 60 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order.

Q5. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.

Q6. What is your sample policy?
A: We can supply the sample for free charge if we have ready parts in stock, but the customers have to pay the courier cost.

Q7. How do you make our business long-term and good relationship?
A: We provide our clients with one-stop service, from specific component to final assembled products, solving various problem for different clients all over the world.


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